AI-powered platform for food extrusion

    Meallions OS platform forfood manufacturing.

    From R&D to intelligent production.

    Built with manufacturers, equipment OEMs and universities

    PROCESS MNEMONIC · P&IDExtruder extruder-int-001 — twin-screw, 6 zones, 5 feeders · LINE-A / EXT-001FEEDER 1RICE FLOUR68.4WIF-101FEEDER 2SOY PROTEIN14.3WIF-102FEEDER 3STARCH9.57WIF-103FEEDER 4SUGAR4.37WIF-104FEEDER 5SALT MIX1.20WIF-105MOTORM-101GEARBOXG-101INTAKELEVEL 60%WI-201H₂O12.6 kg/hV-301VACTWIN SCREWTI211Zone 1 · FEEDCOOLHEAT42.9°CTI221Zone 2 · CONDCOOLHEAT86.0°CTI231Zone 3 · PLASTCOOLHEAT122.3°CTI241Zone 4 · VENTCOOLHEAT147.2°CTI251Zone 5 · MIXCOOLHEAT164.0°CTI261Zone 6 · METERCOOLHEAT151.2°CDIE HEADPT401149.8 °CCUTTER102.4 RPM→ PRODUCTCV-501SCREW SPEED85.9 RPMTORQUE3.2 AMotor OnFeeder OnCutter On
    Meallions OS

    From Recipe Design to Intelligent Production.

    Meallions OS connects the entire food manufacturing ecosystem in one governed workflow—bringing together product requirements, formulation knowledge, process simulation, equipment behavior, verification, and production data.

    It turns what teams learn in research and on the line into better decisions for the next recipe, the next run, and every connected production site. Experts stay in control while AI handles the repeatable work of moving from intent to production-ready action.

    The core process

    AI at the core of the platform.

    01Shared knowledge base

    Research + Learning

    Shared knowledge base of verified research, ingredients, machinery, and connected-site production.

    • Combines verified research, ingredient, nutrition, machinery, and connected-site production.
    • Every new project and connected production site strengthens the shared knowledge base.
    Research workspace · grounded formulation candidate

    Every project and site strengthens the platform.

    Time and money savings

    The old way vs. the digital twin.

    Meallions OS moves repeatable R&D work into a subscription platform, so experts spend production line time verifying a better starting point.

    01

    Research

    Traditional

    2–4 weeks · $2,000

    Digital twin

    2–5 hours · Included

    Start with a ranked, sourced hypothesis.

    No blank-page research.

    02

    Recipe

    Traditional

    1–8 weeks · $6,000

    Digital twin

    1–2 days · Included

    Rank candidates against technical, nutrition and cost constraints.

    Iterate with BOM and nutrition together.

    03

    Simulation

    Traditional

    2–6 weeks · $7,000

    Digital twin

    1–3 hours · Included

    Evaluate twin-screw behavior before scale-up.

    Resolve more before committing line time.

    04

    Production

    Traditional

    4–9 weeks · $3,500

    Digital twin

    2–4 days · 1–2 runs

    Start the line from evaluated parameters.

    Confirm instead of discovering.

    05

    Release

    Traditional

    1–3 weeks · $1,500

    Digital twin

    1–2 hours · Records ready

    Check the approved result against its targets.

    Decision history stays connected.

    Operational and business benefits

    Measurable outcomes for a line-level pilot.

    Every project and connected production site strengthens the shared knowledge base, so the next recipe and the next run start from a better position.

    • Faster R&D to scale

      Move from research through digital validation and line trials to controlled scale-up.

      Time to scale

    • Lower total cost

      Optimize raw-material cost, energy, yield, and waste while protecting quality.

      Cost/kg and energy/kg

    • Consistent product quality

      Respond earlier to ingredient variability and emerging process drift.

      Yield and variation

    • Operator and QA control

      Maintain human approvals, confidence thresholds, overrides, and audit-ready records.

      Deviations and overrides

    • Ecosystem intelligence

      Every project and production site improves shared recipes, models, and operating decisions.

      Ecosystem improvement and ramp time

    Partners
    • University of Nairobi logo
    • Wilmar Business Indonesia logo
    • Jinan DG Machinery logo