Turn every machine into a learning, simulation-ready production system.
Meallions adds equipment-specific digital twins, verified operating windows, and production intelligence to extrusion lines—helping manufacturers differentiate their equipment, accelerate commissioning, and improve lifecycle service.
Start with one equipment model, one product category, and one customer installation.
Equipment model → installed base
Illustrative example
Configuration
- Screw configuration
- 2 × 75 mm, L/D 20
- Die geometry
- 6 × 3.2 mm round
- Barrel zones
- 5 zones, 60–140 °C
- Feed rate
- 0.4 – 1.6 t/h
Connected customer lines
- Line AModeled12 runs
- Line BCommissioning4 runs
- Line CVerified runs27 runs
Learning loop
Simulation → recommended window → expert-reviewed commissioning → confirmation run → predicted vs. actual → updated equipment model
Generated is not verified. Simulated is not production-proven.
- Extruder manufacturers
- Complete production-line manufacturers
- Feeder, dosing, dryer, and auxiliary equipment manufacturers
- Process-line integrators
- Industrial automation partners
Customer tasks
- 01Prove what products a machine can manufacture before installation
- 02Translate equipment specifications into usable process windows
- 03Reduce commissioning and customer ramp-up time
- 04Give customers line-specific recipes and starting setpoints
- 05Improve remote diagnostics and technical support
- 06Capture knowledge from every installation
- 07Create differentiated software-enabled equipment offerings
Sell production capability—not only equipment.
Meallions creates a digital representation of each supported equipment configuration and connects it with recipes, ingredients, process conditions, QA results, and real production behavior. Customers receive more than a machine: they receive an evaluated starting point, a controlled commissioning workflow, and a system that continues learning from verified runs.
Faster application engineering
Evaluate product and process requirements before committing engineering or line time.
More predictable commissioning
Begin with evaluated operating windows instead of discovering settings from zero.
Stronger equipment differentiation
Demonstrate machine capability through product-specific simulations and verified production evidence.
Continuous lifecycle intelligence
Use reviewed telemetry, deviations, and production outcomes to improve equipment models and customer support.
Product feasibility before equipment sale
Evaluate whether a proposed line can support the customer’s product, throughput, quality, and economic requirements.
Software-enabled machine delivery
Deliver equipment with a configured digital twin, evaluated starting setpoints, and a structured commissioning plan.
Faster commissioning
Compare screw configurations, die geometry, moisture, temperature, and throughput before consuming production material.
Installed-base support
Use line telemetry and reviewed production outcomes to diagnose deviations and improve future recommendations.
The DG75-II twin-screw extruder is used on this page as an illustrative equipment example only. It is not a universal configuration and not a verified customer result.
- Commissioning duration
- Time to reach a stable operating window
- Number of physical adjustment runs
- Prediction-versus-actual difference
- Time to resolve process issues
- Number of equipment configurations modeled
- Number of connected customer lines
Measurements tracked during a pilot—not promised outcomes.
What AI does
- Simulate equipment configurations across product and process conditions
- Predict candidate operating windows and sensitivities
- Compare predicted against measured run data
- Structure documentation, installation history, and reviewed telemetry
What experts control
- Define engineering objectives and machine limits
- Approve commissioning plans and confirmation runs
- Own safety, mechanical integrity, and customer acceptance
- Decide on exceptions, deviations, and final equipment sign-off
Start with one equipment model and one customer installation.
We scope an OEM integration pilot around a single machine configuration, a single product category, and the connectivity you already have on the line.